HEAD ARRANGEMENT AND DERMATOMO OPERATED BY ENERGY

专利摘要:
ENERGY OPERATED HEAD AND DERMATOM ARRANGEMENT A head arrangement (200) for an energy operated dermatome (100), including a frame or housing body (202) supporting a gear train (520), a blade housing arrangement (400), an annular rotary knife blade (300) including an inner wall (365) defining an interior region (301) and having a cutting edge (3 60) at one end (368) defining a cutting plane (CP ). The head arrangement (200) further includes a depth gauge arrangement (600) including a depth gauge support (602) and a depth gauge (620) including a depth gauge plate (622) supported by the depth gauge support. depth gauge (602) for axial movement along the axis of rotation (R), the depth gauge plate (622) extending into the inner region (301) and the depth gauge support (602) attached to and extending from the frame body (202).
公开号:BR112015005025B1
申请号:R112015005025-5
申请日:2013-09-05
公开日:2020-11-17
发明作者:Jeffrey A. Whited；Bernard J. Esarey；Jason A. Sukey
申请人:Exsurco Medical, Inc；
IPC主号:

专利说明:

Technical field
[0001] The present disclosure relates to an energy-operated dermatome including a rotating knife blade and depth gauge extending to an inner region of the rotating knife blade for the removal of skin tissue for skin grafting and other medical purposes . Historic
[0002] Dermatomes are portable surgical instruments used by a doctor or medical professional (hereinafter operator) to cut thin layers or sections of skin tissue. Dermatomes are used in hospitals and other medical facilities for the removal or removal of skin tissue from patients with respect to a variety of medical procedures including split-thickness and full-thickness skin grafting, skin debridement (eg, removal of burnt tissue) skin removal), tumor / lesion removal and breast reduction, among other procedures. Dermatomes are also used to remove skin tissue from human donors or deceased animals for skin grafting purposes.
[0003] The previous dermatomes included both energy-operated and manual-operated dermatomes. Manual dermatomes typically included a fixed blade and a handle protruding from the blade. Manual dermatomes have often been found to be boring to use and prone to operator fatigue, especially when large sections of skin tissue need to be removed, requiring multiple sections of skin tissue to be removed. For example, a deceased human donor can provide 6-9 square feet of recoverable skin tissue.
[0004] It is generally desired that an excised skin section be of uniform or consistent thickness along the longitudinal extension of the skin section and across the width of the skin section. The thickness of a section of excised skin is dependent on the depth of cut of the dermatome's cutting blade. The use of manual dermatomes often resulted in excised sections of skin of varying thickness and irregular edges. The uniformity of the depth of the cut was largely dependent on the skill of the operator. While limited numbers of manual dermatomes continue to be used, energy-operated dermatomes are favored in procedures where large sections of skin tissue need to be removed efficiently and / or operator fatigue is an issue.
[0005] Previous energy-operated dermatomes typically included a reciprocating cutting blade arranged on a leading or leading edge of the dermatome with a shield or depth gauge to allow the operator to define a cut depth of the dermatome to remove a desired thickness of tissue of skin. The blade was typically arranged orthogonally to a handle extending to the rear or handpiece of the dermatome. Because the blade cutting direction of previous energy-operated dermatomes is facing forward, such dermatome configurations required the operator to move the dermatome in a direction generally away from the operator's body to excise or cut a section of skin tissue. This direction of movement of the operator's hand and dermatome away from the operator's body is less natural and less accurate than a direction of movement of the operator's hand and dermatome towards the operator. Furthermore, when moving the dermatome away from the operator's body, the position of the dermatome tends to block the area of the skin tissue being excised from the operator's view. This is especially problematic where the tissue to be removed is adjacent to, for example, a raised or bony prominence of the body that must be carefully navigated around with the cutting edge of the dermatome's cutting blade.
[0006] Additionally, with previous energy operated dermatomes, in order to cut a section of skin tissue with a consistent and desired depth of cut, the cutting angle, the speed of the dermatome across the skin and the pressure applied at the dermatome they had to be carefully controlled by the operator. The cut angle of the dermatome refers to an acute angle between the cut blade of the dermatome and the skin tissue being removed or excised. If the cut angle of the dermatome is too shallow, the desired depth of cut will not be reached. If the cut angle of the dermatome is too pronounced, gouging or excavation of the excised skin tissue will occur. In addition, if the cutting angle is changed as the energy-operated dermatome is moved along the skin tissue, the depth of cut will vary over a longitudinal extension of the excised section of the skin tissue.
[0007] The speed or forward movement rate of previous energy-operated dermatomes also had to be carefully controlled by the operator. If the speed of the dermatome is too fast or too slow, the cutting depth of the excised skin section can be greater or less than the desired cutting depth as defined by the operator using the dermatome depth gauge.
[0008] The operator using a typical anterior energy operated dermatome was also required to apply considerable pressure to the dermatome to ensure that the entire length or length of the cutting edge of the reciprocating blade remained in contact with the skin tissue. The pressure applied by the operator to the dermatome needed to remain constant. If the pressure applied by the operator to the dermatome is too high or too low during a cutting operation, the cutting depth could change and the section of skin excised would have portions that were more or less deep than the desired depth of cut as defined with the dermatome depth gauge. If the pressure applied by the operator to the dermatome is too low, the excised skin tissue can be very thin resulting in holes in the excised skin tissue and / or vibrating edges.
[0009] Uniformity in the depth of cut of the excised skin sections is especially important in divided skin grafts where it is desired to remove only the outer epidermis and a portion of the dermis. The desired thickness of skin tissue in a thin type split-thickness skin graft is in the range of 0.127 mm to 0.304 mm (0.005 in to 0.012 in). Thus, there is little margin for error where the desired thickness and depth of skin cut is very thin.
[0010] With previous dermatomes using a reciprocating blade, it was sometimes necessary to have an assistant to provide opposite traction to flatten the skin surface in front of or behind the path of the dermatome to allow the dermatome blade to make an initial cut. Adding an additional person to the procedure not only increases the cost of the procedure, but also increases the risk of infection and contamination due to the presence of another person in the operating or procedure room.
[0011] What is needed is an energy-operated dermatome in which obtaining a desired and consistent thickness of a section of excised skin tissue is less dependent on the operator's ability to maintain a desired constant angle of cut, speed and pressure on the dermatome . What is needed is an energy-operated dermatome that reduces operator fatigue by removing large sections of skin tissue. What is needed is an energy-operated dermatome that facilitates the removal of skin tissue in narrow spaces and around bony prominences. What is needed is an energy-operated dermatome that facilitates improved control of the dermatome by the operator by moving the cutting edge of the blade along a path towards the operator, rather than moving the blade away from the operator. What is needed is an energy-operated dermatome that allows for improved visibility of the skin site being excised by the operator. What is needed is an energy-operated dermatome that facilitates the removal of very thin layers of skin tissue and tangential excision of burnt tissue. What is needed is an energy-operated dermatome that does not require an additional person involved in the procedure to provide opposite traction at the skin removal site to allow an initial cut to be made by the dermatome. summary
[0012] In one aspect, the present disclosure relates to a head arrangement for an energy operated dermatome, the head arrangement comprising: a frame body supporting a gear train, a blade housing arrangement, a blade annular rotary knife supported for rotation on an axis of rotation by the blade housing arrangement, the rotary knife blade including an inner wall defining an inner region of the rotary knife blade and having a cutting edge at one end of the knife blade swivel defining a cutting plane orthogonal to the rotation axis of the rotary knife blade and a depth gauge arrangement including a depth gauge holder and a depth gauge including a depth gauge plate supported by the depth gauge for axial movement along the axis of rotation of the rotary knife blade, the depth gauge plate extending into the inner region of the blade swivel knife and depth gauge holder attached and extending from the frame body.
[0013] In another aspect, the present disclosure relates to an energy-operated dermatome comprising: an elongated handle arrangement and a removable head arrangement coupled to the handle arrangement, the head arrangement including a supporting body a gear train, a blade housing arrangement, an annular rotary knife blade supported for rotation on an axis of rotation by the blade housing arrangement, the rotary knife blade including an inner wall defining an inner region of the knife blade swivel and having a cutting edge at one end of the rotary knife blade defining a cutting plane orthogonal to the axis of rotation of the rotary knife blade and a depth gauge arrangement including a depth gauge holder and a depth gauge including a depth gauge plate supported by the depth gauge for axial movement along the axis of rotation of the rotary knife blade ia, the depth gauge plate extending into the inner region of the rotating knife blade and the depth gauge holder attached and extending from the frame housing. Brief description of the drawings
[0014] The previous and other features and advantages of the present disclosure will become apparent to one skilled in the art to which the present disclosure relates by considering the following description of the invention with reference to the accompanying drawings, in which similar numerals of reference, unless otherwise described, refer to similar parts by all drawings and in which:
[0015] Figure 1 is a schematic perspective view of a first exemplary embodiment of a portable energy-operated dermatome of the present disclosure including a handle arrangement and a head arrangement including a rotating knife blade and a depth gauge arrangement. extending into a central interior region defined by the rotating knife blade;
[0016] Figure 2 is a schematic exploded perspective view of the energy operated dermatome of Figure 1;
[0017] Figure 3 is a schematic side elevation view of the energy operated dermatome of Figure 1;
[0018] Figure 4 is a schematic top plan view of the energy operated dermatome of Figure 1;
[0019] Figure 5 is a schematic bottom plan view of the energy operated dermatome of Figure 1;
[0020] Figure 6 is a schematic frontal elevation view of the energy operated dermatome of Figure 1;
[0021] Figure 7 is a schematic longitudinal section view of the energy-operated dermatome of Figure 1, as seen along a longitudinal axis LA of the dermatome handle arrangement;
[0022] Figure 8 is a schematic top plan view of the energy-operated dermatome head arrangement of Figure 1, with a gear train from the head arrangement removed for clarity;
[0023] Figure 9 is a schematic rear elevation view of the head arrangement of Figure 8;
[0024] Figure 10 is a schematic exploded top view of the head arrangement of Figure 8;
[0025] Figure 11 is a schematic exploded bottom perspective view of the head arrangement of Figure 8;
[0026] Figure 12 is a schematic sectional view of the head arrangement of Figure 8 as seen from a plane indicated by line 12-12 in Figure 9;
[0027] Figure 13 is a schematic enlarged sectional view of a portion of the head arrangement of Figure 8 that is within a dotted circle labeled Fig. 13 in Figure 12;
[0028] Figure 14 is a schematic front elevation view of an exemplary embodiment of the rotating knife blade of the energy-operated dermatome of Figure 1;
[0029] Figure 15 is a schematic sectional view of the rotating knife in Figure 14, as seen from a plane indicated by line 15-15 in Figure 14;
[0030] Figure 16 is a schematic enlarged sectional view of a cutting edge portion of the rotating knife blade shown in Figure 15 which is within a dotted circle labeled Fig. 16 in Figure 15;
[0031] Figure 17 is a schematic sectional view of the energy operated dermatome of Figure 1, as manipulated to make an initial incision or cut in the skin tissue for a thin-walled split-type skin graft in which a depth of a layer of skin tissue being excised from a patient or donor graft site is in the range of 0.127 mm to 0.305 mm (0.005 in to 0.012 in);
[0032] Figure 18 is a schematic view, partly in perspective and partly in section, of the energy-operated dermatome of Figure 1, as manipulated to cut or excise a thin-thickness divided skin graft in which a depth of one layer of skin tissue being excised from a patient or donor graft site is in the range of 0.127 mm to 0.305 mm (0.005 in to 0.012 in);
[0033] Figure 19 is a schematic view, partly in perspective and partly in section, of the energy operated dermatome of Figure 1, as manipulated to end an incision in a thin-walled split-thickness skin graft in which a depth of a layer of skin tissue being excised from a patient or donor graft site is in the range of 0.127 mm to 0.305 mm (0.005 in to 0.012 in);
[0034] Figure 20 is a schematic view, partly in perspective and partly in section, of the energy operated dermatome of Figure 1, as used in a full-thickness skin graft in which a depth of one layer of skin tissue is excised from a donor graft site is in the range of 0.762 mm to 1.092 mm (0.030 in to 0.043 in);
[0035] Figure 21 is a schematic sectional view of a portion of the dermatome of Figure 1 showing the depth gauge arrangement in a fully closed position providing a minimum cut depth of the dermatome; and
[0036] Figure 22 is a schematic perspective view of a second exemplary embodiment of a portable energy-operated dermatome of the present disclosure including a handle arrangement and a head arrangement including a rotating knife blade and a depth gauge arrangement. extending into a central interior region defined by the rotating knife blade;
[0037] Figure 23 is a schematic front elevation view of the energy operated dermatome of Figure 22; and
[0038] Figure 24 is a schematic longitudinal section view of the energy operated dermatome of Figure 22, as seen along a longitudinal axis LA 'of the dermatome handle arrangement and as seen from a plane indicated by line 24 -24 in Figure 23. Detailed Description
[0039] The present disclosure relates to a portable energy-operated dermatome 100 for medical use to remove a layer of SK skin tissue (Figures 17-21) from a patient or donor with respect to various medical procedures including skin grafting split and full thickness, skin debridement, e.g., removal of burnt skin tissue, tumor / lesion removal, breast reduction, among other procedures, including removing a layer of skin tissue from a human donor or deceased animal for skin grafting / transplantation purposes. Advantageously, dermatome 100 of the present invention includes an annular rotary knife blade 300 which is driven on a central axis of rotation R at a high speed of rotation (in the order of 500 - 1,500 RPM) by a drive arrangement 500 of dermatome 100 and even includes a 600 depth gauge arrangement to allow precise configuration and adjustment of a DOC cut depth of dermatome 100.
[0040] A cutting edge 360 of the rotary knife blade 300 cuts or excises an upper layer of SK skin tissue from a GR graft region, resulting in an excised section or layer of EST skin tissue, as shown in Figures 18 -20. In dermatome 100 of the present disclosure, a cutting angle CA (Figures 7, 12, 13 and 16) of blade section 304 adjacent to cutting edge 360 with respect to a cutting plane CP of the rotary knife blade 300 is relatively shallow . In an exemplary embodiment, the cutting angle CA is approximately 30 ° with respect to the cutting plane CP. The depth gauge arrangement 600 of the dermatome 100 includes an axially adjustable depth gauge 620. The axially adjustable depth gauge 620 includes a depth gauge plate 622 and a depth gauge stem 640 affixed to the plate. depth gauge 622. The depth gauge 620 extends into a central opening 301 defined by the rotating knife blade 300.
[0041] An axial position of the depth gauge plate 622 with respect to the cutting edge 360 of the rotary knife blade 300 is determined by a position of rotation of a depth adjustment knob 650 of the depth gauge arrangement 600. A Axial position of the gauge plate 622 of the depth gauge 620 with respect to the cutting edge 360 of the rotary knife blade 300 defines the DOC cutting depth of the dermatome 100. The DOC cutting depth of the dermatome 100 determines the depth or thickness of a section of SK skin tissue excised by dermatome 100. The depth or thickness of a section of excised skin tissue or layer is labeled DEST in Figures 18-20. That is, the depth or thickness of a section of DEST excised skin tissue from a patient or donor is determined by the DOC cutting depth of dermatome 100, as precisely defined by the operator of dermatome 100 using the 650 depth adjustment knob.
[0042] As compared to previous energy operated or manual dermatomes, the high rotational speed of the rotary knife blade 300 of dermatome 100 of the present disclosure, in combination with a superficial CA cutting angle of knife blade 300 and arrangement configuration depth gauge 600, and specifically the depth gauge plate 622, facilitates an operator's ability to cut or harvest an excised layer of EST skin tissue having a desired depth of cut from the excised DEST tissue that is more uniform and consistent over a longitudinal LE extension (Figures 18 and 19) of the EST excised skin tissue than would be expected using an anterior manual dermatome or an anterior energy operated dermatome. The dermatome 100 of the present disclosure advantageously provides improved control and manipulation of the dermatome 100 by an operator, using one hand, as the dermatome 100 is moved along a PT travel path to cut the SK skin tissue to produce the skin. extirpated skin section EST. Furthermore, the high speed of rotation of the rotating knife blade 300 of dermatome 100 reduces operator fatigue by removing large sections of ST skin tissue in a GR graft region. The high speed of rotation of the rotary knife blade 300 also facilitates making an initial incision (Figure 17) in a layer of SK skin tissue at the cutting edge 360 of the rotary knife blade 300 without the need to apply pull opposite the ST skin tissue in the GR graft region.
[0043] Advantageously, the rotation of the depth adjustment knob 650 of the depth gauge arrangement 600 quickly and precisely changes the axial position of the depth gauge plate 622 with respect to the cutting edge of the rotary knife blade 300, thus allowing the operator to change the DOC cutting depth of dermatome 100, as desired. The DOC cut depth of dermatome 100 directly determines the resulting cut depth of the DEST excised skin tissue. By way of example and without limitation, dermatome 100 of the present invention can be used advantageously for split-thickness skin grafting (schematically illustrated in Figures 17-19) and full-thickness skin grafts (schematically illustrated in Figure 20 ). The approximate variations in depth or thickness for split-thickness skin grafting can be categorized into three types of split-thickness skin graft: a) thin type - variation in skin tissue depth 0.127 mm (0. 005 in) - 0.305 mm (0.012 in); b) intermediate type - depth variation 0.305 mm (0.012 inch) - 0.457 mm (0.018 inch); and c) thick type - depth variation 0.457 mm (0.018 in) - 0.762 mm (0.030 in). The approximate variation in depth or thickness for full-thickness skin grafting is 0.762 mm (0.030 in) - 1.092 mm (0.043 in).
[0044] The dermatome of the 100 present disclosure provides fast and accurate adjustment of the depth of cut of the DOC dermatome and improved control and manipulation of the dermatome 100. These features enhance the ability of an operator to produce a section of EST excised skin tissue having a desired depth of the DEST excised skin tissue and having a consistent or uniform depth along the longitudinal LE extension of the EST excised skin tissue section, even when performing thin-thickness split skin grafts in which the depth or thickness of the EST extirpated skin tissue is in a range of approximately 0.127 mm (0.005 in) to 0.305 mm (0.012 in) in depth (Figures 17-19). Advantageously, the operator only needs to keep the cutting edge 360 of dermatome 100 level or flat against the ST skin tissue as the dermatome 100 is moved along its PT travel path to excise a section of the EST skin tissue. This makes the cutting procedure less dependent on the skill level of, as opposed to, a cutting procedure where the operator was required to maintain a particular angle of the dermatome with respect to the skin tissue as the dermatome is moved along its path. course or where the operator was required to change the angle of the dermatome with respect to the skin tissue as the dermatome is moved along its path. The characteristics of dermatome 100 of the present disclosure allow an operator to cut sections of extirpated skin tissue EST of desired depth and substantially uniform depth from a patient / GR donor graft region with less dependence on operator skill and more dependence on attributes and characteristics of dermatome 100.
[0045] Furthermore, as can be seen in Figure 5, due to the 360 cutting edge of the rotating knife blade 300 of dermatome 100 extending around the entire 360 ° circumference of the rotating knife blade 300, a the cutting region of dermatome 100 likewise extends 360 ° around the cutting edge 360. In this way, unlike energy-operated or anterior manual dermatomes having a straight cutting blade and are therefore generally limited to a single cutting direction, dermatome 100 of the present disclosure can be used advantageously in any desired cutting direction - towards the operator, away from the operator, parallel to the operator and any direction between them. In this way, dermatome 100 of the present disclosure can be moved in several directions, as desired by the operator, to cut SK skin tissue from a GR graft region, including a natural sweeping movement of the operator's hand and arm in one path. generally arched inward towards the operator's body, thus cutting the ST skin tissue section according to dermatome 100 along a generally arched path towards the operator's body. Advantageously, such a cutting direction "towards the operator" of dermatome 100 facilitates a clear view of the GR graft region by the operator. Advantageously, the variation in the cutting directions provided by dermatome 100 of the present disclosure facilitates the maneuver of dermatome 100 around narrow spaces and / or bony prominences in the GR graft region. First exemplary realization - dermatome operated by energy 100
[0046] The first exemplary embodiment of a portable energy-operated dermatome of the present disclosure is schematically shown at 100 in Figures 1-7. The energy-operated dermatome 100 includes an elongated handle arrangement 110 and a head arrangement 200 extending from an advanced or distal end 160 of the handle arrangement 110. An attachment arrangement 120 releasably fixes the head arrangement 200 to the handle arrangement 110. As is best seen in Figures 8-13, the head arrangement 200 includes a frame body or frame housing 202, the rotary knife blade 300, an annular blade housing arrangement 400 that rotationally supports the rotary knife blade 300 for rotation on the central axis of rotation R and depth gauge arrangement 600. The blade housing arrangement 400 includes an annular blade housing 410 and a blade lock ring 450 that is releasably attached to the blade housing 410 for capture and fixes the rotary knife blade 300 for rotation with respect to the blade housing arrangement 400. As best seen in Figures 14-16, the knife blade swivel 300 includes a body section 302, a blade section 304 and a continuous rolling bearing structure 370 defining a portion of an outer peripheral surface 369 (Figure 13) of the rotating knife blade 300. As can be better seen in Figure 17, the continuous rolling bearing structure 370 is permanently affixed to a concave bearing surface 319 of the rotary knife blade body section 302 and, in turn, defines a convex bearing surface 380 of the rotary knife blade 300.
[0047] As can be seen schematically in Figure 7, the rotary knife blade 300 is rotated with respect to the blade housing arrangement 400 on the central axis of rotation R by a drive arrangement 500 that includes a drive motor arrangement 501 and a gear train 520. In an exemplary embodiment, the drive motor arrangement 501 is supported by the handle arrangement 110, while the gear train 520 is supported by a gearbox housing 203 of the frame body 202 of the head arrangement 200. The depth gauge arrangement 600 is also supported by the frame body 022 and includes a depth gauge holder 602. The depth gauge holder 602, which extends from the frame body 202, in turn, it supports the depth gauge 620 including the depth gauge plate 622 and the depth gauge stem 640. The depth gauge 620 extends into the central interior region 301 of the blade. swivel ring 300. Handle arrangement 110 & attachment arrangement 120
[0048] As can best be seen in Figures 1-5 and 7, the handle arrangement 110 extends between the forward or distal end 160 and an end at the rear or proximal 162 and includes an elongated handle 112 and a cover of proximal or rear handle 170. The handle arrangement 110 establishes and extends along a longitudinal axis LA. The longitudinal axis LA of the handle arrangement 110 establishes a longitudinal axis of the dermatome 100. In an exemplary embodiment, the longitudinal axis of the handle arrangement LA is substantially orthogonal and crosses the central axis of rotation R of the rotating knife blade 300. A surface The outer handle 113 of the handle 112 is contoured for easy tightening. The handle 112 includes a generally cylindrical longitudinal orifice 114 that supports the drive motor arrangement 501 of the drive arrangement 500. A forward or front end 116 of the handle 112 includes a radially inward portion 118 that serves as a point attachments for attachment arrangement 120.
[0049] In an exemplary embodiment, the drive motor arrangement 501 is driven by a combination of an actuator lever 150 that is rotatably mounted with respect to handle 112, a lever read switch 151 and an actuation switch 152. When the actuator lever 150 is rotated to an "on" position, generally parallel to the outer surface 113 of handle 112, a lever read switch 151 disposed within the complete handle hole is activated. An actuation switch 152 is located on cover 170 at the proximal end 162 of the handle arrangement 110. When the actuator lever 150 is turned to the "on" position and the actuation switch 152 is pressed within five seconds of switch activation. lever readout 151, drive arrangement 500 is actuated to rotate the rotary knife blade 300. If actuation switch 152 is not pressed within five seconds of activating lever readout switch 151, actuator lever 150 it must be released and turned back to the "on" position. Alternatively, the drive motor arrangement 501 can be actuated by a foot pedal valve positioned at the operator's feet affixed to the handle arrangement 110 or a rocker switch or toggle switch mounted on the handle arrangement 110.
[0050] The handle arrangement 110 extends orthogonally in a direction at the rear RW (Figure 7) away from the head arrangement 200 along the longitudinal axis of the LA handle axis. The longitudinal axis LA is substantially orthogonal to the central axis of the rotating blade R and parallel to the cutting plane CP of the rotary knife blade 300. This configuration allows the operator of dermatome 100 to use and manipulate dermatome 100 effectively using one hand. The rear cover 170 of the handle arrangement 110 overlaps a proximal end of the handle 112 and is coupled to an air line or air hose 180 that provides a high pressure air source to provide driving power for the 501 drive motor arrangement .
[0051] Attachment arrangement 120 includes a coupling collar 122, a retainer 128 and an inner sleeve 130 that attaches to the inwardly tapered portion 118 at the front end 116 of handle 112. The coupling collar 122 includes an inner surface 124 having a threaded portion 126. As can be better seen in Figure 7, the coupling collar 122 is pivotally attached to the handle 112 by the retainer 128 and inner sleeve 130. In turn, the coupling collar 122 is threaded in a threaded outer surface 230 of the frame body 202 for releasably securing the head arrangement 200 to the forward end 160 of the handle arrangement 110. Advantageously, the attachment arrangement 120 allows for easy coupling and uncoupling of the head arrangement 200 from the handle arrangement 110 to facilitate the breakdown and sterilization of the components of the head arrangement 200 upon completion of a skin graft or other medical procedure performed with dermatome 100.
[0052] As used herein, axial, upper and lower will mean movement or a dimension in a direction generally along or parallel to an extension of the central axis of rotation R. Forward or distal will mean in a direction generally along a labeled direction FW in Figure 7, the forward direction FW is generally parallel to or along the longitudinal axis LA. At the rear or proximal it will mean a direction generally along a direction labeled RW (opposite to the forward direction FW) in Figure 7. Drive arrangement 500
[0053] As best seen in Figure 7, the drive arrangement 500 includes the drive motor arrangement 501 and the gear train 520. The present disclosure contemplates at least three different drive motor assemblies, a realization of drive motor air (schematically shown in Figure 7), and an embodiment of flexible drive rod (not shown) to provide driving power to rotate the rotating knife blade 300 within the blade housing arrangement 400. In an exemplary embodiment, the drive motor 501 includes a vane or pneumatic air motor 502 and a planetary gear reduction unit 504. High pressure air is communicated via air hose 180 coupled to cover 170 at the proximal end 162 of the handle 110 and directed to the engine 502. Air is directed through the engine body and directed against a plurality of vanes to rotate a rotor of the engine 502. The rotor includes an outlet rod 5 03 coupled to the planetary gear reduction unit 504. The planetary gear reduction unit 504 is used to convert the high rotational speed of the rotor shaft to a 506 drive coupling that rotates at a lower speed, but with a higher torque output than the rotor rod 503.
[0054] In an exemplary embodiment, the gear train 520 comprises a pinion gear 522 (Figure 2). An input rod 524 at a proximal end of the pinion gear 522 receives the drive coupling 506 from the drive motor arrangement 501. The pinion gear 522 includes a gear head 526 at its distal end. In an exemplary embodiment, the gear head 526 defines a chamfer gear 528 including a set of chamfer gear teeth 530. The pinion gear 522 is supported for rotation in the gearbox housing 203 of the frame body 202 on a rotating pinion gear shaft PGR (Figure 7) and is positioned so that the bevel gear teeth set 5 of the pinion gear 522 joins with a matched set of bevel gear teeth 330 of a gear driven knife blade 328 300. The gearhead 526 of the pinion gear 522 engages and drives the driven knife blade 300 gear to rotate the blade 300 about its axis of rotation R.
[0055] As can be seen in Figure 7, the rotating pinion gear axis PGR is substantially congruent with the longitudinal axis of handle arrangement LA. According to the drive coupling 506 of the drive motor arrangement 501 rotates the pinion gear 522 inside the gearbox housing 203. The rotation of the pinion gear 522, in turn, rotates the rotary knife blade 300 on its axis rotation speed R. A suitable pneumatic motor / planetary gear reduction unit configuration is disclosed in U.S. Patent Application Serial No. 13 / 073,207 to Whited et al., filed March 28, 2011, and called Knife Energy Operated Swivel With Disposable Blade Support Arrangement ("order '207"). The '207 order is assigned to the assignee of the present order and is incorporated herein in its entirety by reference.
[0056] Alternatively, the 501 drive motor arrangement may comprise an external drive motor, for example, an external brushless DC servo motor, and a flexible rod drive transmission. The drive motor arrangement rotates a drive rod from a flexible rod drive transmission. A portion of the flexible rod drive transmission extends through the full longitudinal orifice 114 of the elongated handle 112 of the handle arrangement 110. A suitable DC motor / flexible drive rod transmission configuration is disclosed in the U.S. Patent Application Serial No. 13 / 344,760 for Rapp et al., Deposited on January 6, 2012, and called Flex Rod - Drive Motor Connection for Energy Operated Rotating Knife (the "order '760"). Order '760 is assigned to the assignee of the present order and is incorporated herein in its entirety by reference. Head arrangement 200
[0057] With reference to Figures 8-13, the energy-operated dermatome head arrangement 200 of the present disclosure includes the frame body 202, the rotary knife blade 300, the annular blade housing arrangement 400 and the arrangement depth gauge 600. In dermatome 100, both the depth gauge arrangement 600 and the blade housing arrangement 400 are supported and extend from the frame body 202. The depth gauge plate 622 of the depth arrangement depth gauge 600 extends into the inner region 301 of the rotary knife blade 300. A lower edge region 634 of the depth gauge plate 622, in combination with the cutting edge 360 of the rotary knife blade 300, determines the depth section of the dermatome 100. Frame body 202
[0058] As best seen in Figures 8-13, the frame body 202 includes a rear strap attachment portion 024 and an forward interface portion 206. The rear strap attachment portion 024 comprises a body generally cylindrical 205 defining the threaded outer surface 230 of the frame body 202. The threaded outer surface 230 of the cylindrical body of the frame body 205 is engaged by the attachment arrangement 120 to releasably fix the head arrangement 200 to the handle arrangement 110 .
[0059] The frame body 202 includes a gearbox housing 203 which pivotally supports the gear train 520 of the drive arrangement 500, specifically the pinion gear 522. The gearbox housing 203 includes a surface internal 208 of the frame body 202. The internal surface 208 defines a complete orifice extending longitudinally 209. As seen in Figure 7, the pinion gear 522 is seated in the complete orifice 209. A front opening 232 (Figures 11 and 12) of the full orifice 209 is configured to allow the gearhead 526 of the pinion gear 522 to fit the driven gear 328 of the rotary knife blade 300. A rear opening 234 (Figures 9 and 12) of the full orifice 209 allows entry of the coupling of drive 506 of the drive motor arrangement 501 to the pinion gear input rod 524 when the head arrangement 200 is releasably attached to the handle arrangement 110.
[0060] The front interface portion 206 of the frame body 202 includes an upper interface region 220 that extends or changes between the cylindrical body 205 of the rear attachment attachment portion 204 and the central cylindrical support 602 of the meter arrangement depth 600. In an exemplary embodiment, the upper interface region 220, when viewed from above in plan view, comprises a rib generally shaped in V 222 in which the rib shaped in V 222 is wider adjacent to the cylindrical body 205 and tapers or converges in one direction proceeding towards the central cylindrical support 602, that is, the central cylindrical support 602 can be seen as serving as a termination or apex of the rib 222. In this way, the central cylindrical support 602 of the arrangement depth gauge 600 is attached and extends from the frame body 202 and, more specifically, the depth gauge arrangement 600 is attached and extends from the region of in upper face 220 of frame body 202.
[0061] Positioned axially below the upper interface region 220 there is a lower interface region 210 that extends or changes between the cylindrical body 205 of the rear handle attachment portion 204 and the annular blade housing 410 of the blade housing 400. In an exemplary embodiment, the lower interface region 210, when viewed from the bottom in plan view, comprised a Y-shaped support 212 that includes arms extending circumferentially over the annular blade housing 410. In this way, the annular blade housing 410 of the blade housing arrangement 400 is attached and extends from the frame body 202 and, more specifically, the lower interface region interface region 220 of the frame body 202. 300 rotary knife blade
[0062] As can best be seen in Figures 14-17, in an exemplary embodiment, the annular rotary knife blade 300 includes an inner wall 365 and an outer wall 366 and a first upper end 367 and a second lower end 368. The inner wall 365 defines the open inner region 301 of the rotary knife blade 300. The rotary knife blade 300 includes the upper body section 302, the lower blade section 304 and the continuous rolling bearing structure 370. The bearing structure continuous roller 370 forms a portion of a peripheral outer surface 303 of body section 302 and defines the convex bearing surface 380 of the rotary knife blade 300. The upper body section 302 extends between a first upper end 306 and a second lower end 308. The upper end 306 corresponds to and is congruent with the first upper end 367 of the rotary knife blade 300. One shoulder extending radially 308a between the body section 302 and blade section 304 defines second lower end 308 of body 302. Body section 302 includes an inner wall 310 and a radially spaced outer wall 312. The first upper end 306 of body section 302 defines the driven gear 328 of the rotary knife blade 300. The driven gear 328 comprises the set of chamfer gear teeth 330 which operatively fit and join with the chamfer gear 528 of the pinion gear 522, as previously discussed, so that the rotation of the chamfer gear 528 results in the rotation of the rotary knife blade 300 on its axis of rotation R.
[0063] The body section 302 of the rotary knife blade 300 includes a bearing surface 319 formed on the outer wall 312 of the body 302. In an exemplary embodiment, the bearing surface 319 comprises a bearing track 320 extending radially to inside the outer wall 312. The bearing track 320 includes a generally convex arcuate bearing face 322. The bearing face 322 provides a seating surface for the continuous rolling bearing structure 370 of the rotary knife blade 300. The bearing structure continuous roller 370 defines the convex bearing surface 380 of the rotary knife blade 300 that projects radially outwardly from the outer wall 312 of the body section 302 of the blade 300 and thus forms a portion of a peripheral outer surface 303 of the section of body 302 and forms a portion of a peripheral outer surface 369 of the rotary knife blade 300. The rotary roller bearing structure 370 rotatably supports the blade the swivel 300 with respect to the blade housing arrangement 400.
[0064] The continuous roller bearing structure 370 comprises an annular roller bearing strip 372 that extends continuously 360 ° around the periphery of the outer wall 312 of the body section 302 and is arranged in the bearing track 320. The bearing strip roller 372 includes a plurality of rotating spaced ball bearings 376 supported in radially spaced pockets of a separating cage 378. In an exemplary embodiment, the separating cage is flexible and the diameter of the ball bearings 376 is approximately 2 mm. The portions of the plurality of ball bearings 376 extend radially outwardly from the outer wall 310 of the body blade section 302 and thereby form a part of the outer periphery 303 of the body section 302. Specific details concerning the structure and configuration of the plurality of spaced ball bearings and flexible separating cage are revealed in US Patent Application Serial No. 13 / 189,951, filed on July 25, 2011 to Whited et al., and called Operated Rotating Knife by Energy (the "order '951"). The '951 application is assigned to the assignee of this application and is incorporated herein in its entirety by reference.
[0065] The roller bearing strip 372 is arranged in an annular gap G defined between the opposite faces of the rotary knife blade 300, the blade housing 410 and a blade lock ring 450 of the blade housing arrangement 400, in the region of the bearing track of the rotary knife blade 320. Specifically, the plurality of ball bearings 376 of the roller bearing strip 372 is arranged within an annular passage 374, which is circular in cross section and defined by the opposite arched bearing surfaces. 319, 426, 458 of the rotary knife blade 300, blade housing 410 and blade lock ring 450, respectively.
[0066] Due to the annular roller bearing strip 372 being continuous and disposed within the bearing track 320, the strip 372 is permanently attached and, therefore, is part of the blade 300. However, according to the plurality of ball bearings 376 of the roller bearing strip 372 comes into contact with the bearing track of blade 320, the roller bearing can rotate with respect to blade body 302 and blade section 304 of blade 300. When the rotary knife blade 300 is rotated by the arrangement drive 500 and, specifically, pinion gear 522, at a specific desired RPM, the separator cage 378 also moves or converts into a circle along the annular gap G, although the rotation speed of the separator cage 378 within gap G is lower than the RPM of the rotary knife blade 300. Thus, when the dermatome is in operation, the annular roller bearing strip continues 372 through the annular passage 374 forming a circle on the axis of rotation of knife blade R. Similarly, when dermatome 100 is in operation, the separating cage 378, due to its movement or conversion along the annular gap G on the axis of rotation of knife blade R, can be considered as forming a complete cylinder within gap G. Additionally, when the rotary knife blade 300 is rotated, the plurality of ball bearings 376 both rotate with respect to the separating cage 378 and also move or convert along the passage. ring 374 on the axis of rotation of the knife blade R as the separating cage 378 moves or converts along the ring gap G. A plane passing through the respective centers of the plurality of ball bearings 376 defines a plane of rotation RP (Figures 13 and 15) of the rotary knife blade 300. The rotation plane RP of the rotary knife blade 300 is substantially parallel to the cutting plane CP of the blade 300 and substantially orthogonal to the axis of rotation R of the blade 300.
[0067] The rotary knife blade 300 also includes blade section 304 extending between a first upper end 350 (adjacent to shoulder 308a of body section 302) and a second lower end 352. The second lower end 352 corresponds to and it is congruent with the lower end 368 of the rotary knife blade 300. The blade section includes an inner wall 354 and an outer wall radially spaced 356. The inner and outer walls 354, 356 are generally parallel and frustro-conical, converging in one direction proceeding downward or towards the 360 cutting edge of the blade. The cutting edge 360 of the rotary knife blade 300 is generally circular. The inner wall 310 of the body section 302 and the inner wall 354 of the blade section 304 combine to form the inner wall 365 of the rotary knife blade 300 and define the inner region 301 of the blade 300. The inner region 301 of the blade rotating knife is usually frustro-conical, converging in one direction to the 360 cutting edge of the blade 300. A plane aligned with the generally circular cutting edge 360 of the rotating knife blade 300 defines the CP cutting plane (Figure 15) 300.
[0068] In an exemplary embodiment, blade section 304 includes an upper region 358 and a lower region 359 separated by a knee or discontinuity between the two regions. Clearly, it must be recognized that the blade section 304 can comprise a single region without any discontinuity. The lower region 359 defines the cutting angle AC of the blade and is defined by an angle between the inner wall 354 in the lower region 359 of the blade section 304 and the cutting plane CP. In an exemplary embodiment, the cutting angle AC is approximately 30 °. As can best be seen in Figure 16, the lower end 352 of the blade section 304 that defines the cutting edge 360, includes a short wall section 362 connecting the inner and outer walls 354, 356. The cutting edge 360 is formed at the intersection of the short section of the wall 362 and the inner wall 354. The short section of the wall 362 is slightly inclined with respect to the cutting plane CP, by about 5 ° in an exemplary embodiment, to provide relief for the cutting edge 360.
[0069] In an exemplary embodiment, the internal diameter (defined by the cutting edge 360) of the rotary knife blade 300 is approximately 101,600.00 mm (4,000 in), while the external diameter (defined by the external periphery of the plurality of bearings) ball 376 the roller bearing strip 372 is approximately 131,800.60 mm (5,189 in). Blade housing arrangement 400
[0070] As can best be seen in Figures 10-13 and 16-17, the blade housing arrangement 400 includes the annular blade housing 410 and the blade lock ring 450. The annular blade housing 410 extends from and is supported by the Y-shaped support 212 of the lower interface region 210 of the forward interface portion 206 of the frame body 202. The blade housing 410 includes a first upper end 412 and a second lower end spaced from axial mode 414. The blade housing 410 further includes an inner wall 416 and a radially spaced outer wall 418. The blade housing 410 includes three peripherally spaced threaded openings 430 of the blade housing 410. The three threaded openings 430 extend from the second lower end 414 through the first upper end 412. The inner wall 416 of the blade housing 410 includes a bearing surface 420. In an exemplary embodiment, the bearing surface 420 comprises a bearing track 422 extending radially inwardly to the inner wall 416 of the blade housing 410. bearing track 422 includes the arched concave face or face surface 426.
[0071] As can best be seen in Figures 13, 17 and 18, in axial extension, the arcuate bearing face 426 is a curved bearing surface that extends from an upper region 376a of ball bearing 376 and generally conforms to the curvature of ball bearing 376 over a midpoint 376b of ball bearing 376. The arcuate bearing face 426 does not, however, extend the entire length to a lower region 376c of ball bearing 376. When instead, an arched bearing surface or face 458 formed on an inner surface 456 of the blade lock ring 450 constitutes a portion of a total bearing track 470 (Figures 17 and 18) provided by the blade housing arrangement 400. A total bearing track 470 defined by the blade housing arrangement 400 results from a combination of the bearing housing surfaces of the blade housing 410 and the blade locking ring 450, specifically, the arched bearing face 426 of the blade housing 410 and arcuate bearing face 458 of the blade lock ring 450. The total bearing track 470 serves as an arcuate bearing surface for the annular roller bearing strip 372 of the rotary knife blade 300 when the blade lock ring 450 it is attached to the blade housing 410 and the rotary knife blade 300 is captured or sandwiched between them.
[0072] The blade locking ring 450 includes an upper surface 451 and a lower surface 452 and comprises an upper seating region 453 and a lower radiating inward bearing region 454. The upper seating region 453 rests flush against the blade housing 410 and includes three peripherally spaced slits 462 on an outer periphery 460 of the blade lock ring 450. The blade lock ring 450 adapted to be attached to a stepped shoulder 415 (Figure 18) near the lower end 414 of the blade housing 410. The blade lock ring 450 is attached to the stepped shoulder 415 of the blade housing 410 via three threaded fasteners 464 that pass through three peripherally spaced slits 462 on an outer periphery 460 of the blade lock ring 450 .
[0073] To install or affix the chisel knife blade 300 to the blade housing arrangement 400, with the blade lock ring removed, the head arrangement 200 is turned upside down and the rotary knife blade 300 is placed in the headstock blade housing 410. The plurality of ball bearings 37 6 of the rotary knife blade 300 rests on the bearing track 422 of the blade housing 410, thus the rotary knife blade 300 is supported by the blade housing 410 The three slots 462 of the blade lock ring 450 are aligned with the threaded openings 430 of the blade housing 410. The three threaded fasteners 464 pass through the slits 462 and are threaded into the threaded openings 430 of the blade housing 410 to complete the installation. Due to the configuration of the three slots 462, it is only necessary to loosen the three threaded fasteners 464 in an amount sufficient to rotate the blade lock ring 450 with respect to the blade housing 410. This allows the blade lock ring 450 to be removed at from the blade housing 410 without removing the three threaded fasteners 464 from the threaded openings 430 of the blade housing 410. When the blade lock ring 450 is removed from the blade housing 410 turn the head arrangement 200 of the head down causes the rotary knife blade 300 to fall from the blade housing 410 thus removing the blade 300 from the blade housing arrangement 400. Depth meter arrangement 600
[0074] As can best be seen in Figures 10-13 and 17-21, the depth gauge arrangement 600 includes the depth gauge support 602 and depth gauge 620. The depth gauge 620 includes the gauge rod depth gauge 64 0 and the depth gauge plate 622. The depth gauge arrangement 600 also includes the depth adjustment knob 650, a stop ring 670, a skew spring 680 and a pin 690 (Figures 10 and 11). Advantageously, the 600 depth gauge arrangement allows an operator to quickly and accurately change the DOC cut depth of the dermatome from essentially 0.00 mm (0.000 in). (without cutting depth of ST skin tissue - shown schematically in Figure 21) up to 1.143 mm (0.045 in). (total cut depth of ST skin tissue - shown schematically in Figures 12 and 20). Obviously, the depth of cut DOC can be changed based on the configuration of the depth gauge arrangement 600 and the present invention is not limited to the exemplary range of depth of cut established here. As the change in the DOC cutting depth of dermatome 100 is carried out by rotating the depth adjustment knob 650, the DOC cutting depth is infinitely variable between the end points of 0.000 mm (0.000 in) and 1.143 mm (0.045 in). That is, the operator can precisely enter an exact desired DOC cutting depth for dermatome 100. Depth gauge cylindrical support 602
[0075] As best seen in Figures 8 and 10-12, the cylindrical support of the depth gauge 602 extends from and is supported by the V-shaped rib 222 of the upper interface region 220 of the forward interface portion 206 of the frame body 202. The depth gauge holder 602, in an exemplary embodiment, is generally cylindrical and includes an upper end 604 and an axially spaced lower end 606. The cylindrical support of the depth gauge 602 defines an opening axially extending 608 (Figure 12) passing through support 602. A radially extending flange 610 is arranged at the upper end 604 of the cylindrical support of depth gauge 602. As can be seen in Figure 10, the flange 610 includes a first smaller opening 612 that is axially aligned with the central opening 608 and a second larger opening 614 that is connected but compensated from the first ab minor coverage 612. A slot extending radially outward 616 (Figure 12) is disposed between the flange 610 and the central opening 608 of the cylindrical support of the depth gauge 602.
[0076] An upper surface 619 of flange 610 includes indicia or markings 619 (Figure 10) representing gradations for the DOC cutting depth of dermatome 100 as the depth adjustment knob 650 is turned. Specifically, each of the smaller gradations represents a change in the defined depth of cut DOC of 0.025 mm (0.001 in), while the larger gradations represent a change in the defined depth of cut of 0.127 mm (0.005 in). The 619 indications facilitate the precise configuration cutting depth of the DOC dermatome by the operator.
[0077] The depth gauge rod 640 is received in the central opening extending axially 608 of the cylindrical support 602. The depth gauge rod 640 is supported by the cylindrical support 602 for axial movement with respect to the cylindrical support 602. Specifically, the cylindrical support 640 contacts and supports the depth gauge rod 640 over an axial length labeled AL in Figure 12. In an exemplary embodiment, the axial length AL of the cylindrical support 602 is approximately 26.670 mm (1.05 in.), while the overall axial length of cylindrical support 602 extending between the upper end 604 of cylindrical support 602 and the lower end 606 of cylindrical support 602 is approximately 31.75 mm (1.25 in). 620 depth gauge
[0078] The depth gauge 620 is supported by the depth gauge holder 602 and includes the depth gauge plate 622 and the depth gauge stem 640. As can be seen in Figure 12, the depth gauge stem 640 and the depth gauge plate 622 are substantially concentric with the axis of rotation of the knife blade R. The depth gauge 20 is adjustable to move axially along the axis of rotation R, that is, the gauge depth gauge moves axially with respect to the depth gauge support 602 and with respect to the cutting plane CP of the rotary knife blade 300. The movement of the depth gauge plate 622 with respect to the cutting plane CP of the blade rotary knife 300 changes the cutting depth of the DOC dermatome. The depth gauge plate 622 and a portion of the depth gauge stem 640 extend into the inner region 301 of the rotary knife blade 300. The depth gauge 620 also includes the stop ring 67 0 which is attached to one end the depth gauge 640 and moves with the stem 640 axially to limit the downward movement of the depth gauge 620. That is, the stop ring 670 ensures that the minimum DOC cutting depth is 0.000 mm (0.000 in), as opposed to the 622 depth gauge plate moving in a downward DW direction to a DOC cut negative depth position. 622 depth gauge plate
[0079] The depth gauge plate 622 is generally disk-shaped and includes an upper surface 623 and a planar lower surface generally spaced axially 624. The depth gauge plate 622 includes a central body 626 and an annular margin. radially spaced out 628. The central body 626 and the annular margin 628 are connected by three radially extending ribs 630. The central body 626 of the depth gauge plate 622 includes a central opening 627 which receives a lower connecting end 642 from the depth gauge rod 64 0 to secure the depth gauge plate 622 to the depth gauge stem 640.
[0080] The depth gauge plate 622 includes an outer radially peripheral surface 632. A bottom edge region 634 of the depth gauge plate 622 is a crossover region between the lower planar surface 624 of the depth gauge plate 622 and the outer peripheral surface 632 of the depth gauge plate. At any axial position of the depth gauge plate 622, the lower edge region 634 of the depth gauge plate 622 is the closest portion of the depth gauge 622 to the cutting edge 360 of the rotary knife blade 300. The region of bottom edge 634 is almost (but not exactly) axially aligned with the 360 cutting edge rotating knife blade. As such, an axial distance between the bottom edge region 634 of the depth gauge plate 622 and the cutting edge 360 of the rotary knife blade 300 determines the depth of cut DOC of the dermatome 100. Remember that the cutting edge 360 defines the cutting plane CP of the rotary knife blade 300, therefore, otherwise stated, an axial distance AD (Figure 18) between the lower edge region 634 of the depth gauge plate 622 and the cutting plane CP of the rotary knife blade 300 determines the DOC cutting depth of dermatome 100. 640 depth gauge rod
[0081] As best seen in Figure 12, the depth gauge rod 640 is generally cylindrical and includes the lower connecting end 642 which is received at the central opening 627 of the central body 626 of the depth gauge plate 622 to attach the depth gauge rod 640 and depth gauge plate 622. The depth gauge stem 640 includes a top threaded portion of reduced diameter 643. When the depth gauge stem 640 is inserted into the central opening extending so axis 608 of depth gauge holder 602, first, the second threaded portion 648 of depth gauge stem 640 is threaded into the central threaded opening 656 of depth adjustment knob 650, then the stop ring 670 is threaded into the portion upper threaded thread 643 of the depth gauge rod 64 0 to attach the depth gauge stem 640 (and attached depth gauge plate 622) to the measurement stand depth gauge 602. When it is desired to remove the depth gauge stem 640 from the depth gauge holder 602, the stop ring 67 0 is unscrewed and removed from the depth gauge stem 640 and the depth gauge stem 640 is unscrewed from the central threaded opening 656 of the depth adjustment knob 650, allowing the depth gauge rod 64 0 to fall from the depth gauge holder 602 for cleaning / sterilization purposes.
[0082] The depth gauge rod 640 includes an outer surface 647 defining a slot extending axially 646. The slot extending axially 646 receives pin 690 (Figures 10 and 11) which passes through a radial opening 617 in the cylindrical support of the depth gauge 602 to prevent relative rotation between the depth gauge stem 640 as supported within the cylindrical support 602. The depth gauge stem 640 also includes a second threaded portion 648 that is disposed below the upper threaded portion 643. The second threaded portion 648 of the depth gauge rod 640 is threaded through a central threaded opening 656 of the depth adjustment knob 650. 650 depth adjustment knob
[0083] The depth adjustment button 650 includes an upper end 652 and a lower end 654. The depth adjustment button 650 includes a central threaded opening 656 that is threaded on the second threaded portion 648 of the depth gauge rod 640 and , in combination with the pin 690 - interlocking in the slot extending axially 646, allowing the depth adjustment knob 650, when rotated, to direct the depth gauge rod 656 up or down in relation to the cylindrical support of depth gauge 602.
[0084] The depth adjustment button 650 includes a central trunk 660 and an enlarged upper head 658 above the trunk 660 and an enlarged lower head 664 below the trunk 660. The enlarged lower head 664 is adjusted to pass through the compensation opening 614 of the flange 610 of the cylindrical support of the depth gauge 602 and is received in the slot 616 of the cylindrical support 602 to restrict the axial movement between the depth adjustment knob 650 and the cylindrical support 602. The enlarged upper head 658 of the Depth adjustment 650 includes a recessed contact surface 666 which is configured to be contacted by a lower surface 674 of stop ring 670. An upper surface of the enlarged upper head 658 will include an arrow or some other marking that can be aligned with the signs 619 marked on the upper surface w618 of the cylindrical support flange 610 to assist the operator in adjusting and configuring the depth DOC cut number of dermatome 100.
[0085] As the depth adjustment knob 650 is turned by the operator, the pin pin 690 extending in the slot extending axially 646 prohibits the depth gauge rod 640 and the depth gauge plate 622 from rotate with the 650 depth adjustment knob. The pin / slot pin configuration extending axially 690/646 does not allow the 640 depth gauge rod to move up and down axially within the cylindrical support depth gauge 602 to change the DOC cutting depth of dermatome 100. Meanwhile, the depth gauge stem 640 is restricted to rotate with the depth adjustment knob 650 due to the pin 690 adjusting in the extending slot up axially 64 6. Since the depth gauge rod 640 is restricted to rotate with the depth adjustment knob 650 and the button 650 is restricted from axial movement due to the enlarged lower head 664 of the knob the 664 being confined in the slot extending radially 616 from the cylindrical support of the depth gauge 602. Thus, the rotation of the depth adjustment knob 650 drives the depth gauge rod 640 in an axial direction in the upward direction UP or DW down direction with respect to the depth gauge cylindrical support, depending on the direction of rotation of the 640 depth adjustment knob.
[0086] When the depth adjustment knob 650 is rotated to move the depth gauge 620 in the downward direction DW, the pin 690 prevents rotation of the depth gauge 620 with the depth adjustment knob 650. Thus , depending on the direction of rotation of the depth adjustment knob 650, the depth gauge 620 will be moved in the upward direction UP or downward direction DW with respect to cylindrical support 602 and rotary knife blade 300. The movement of the depth gauge 620 in the upward direction is limited by contact between the upper surface 645 of the central portion 644 of the depth shank 64 0 and a lower end 654 of the depth adjustment knob 650 so that a maximum DOC depth of cut is 1.143 mm ( 0.045 in). This DOC maximum depth of cut setting is shown in Figures 12 and 13 and is referred to as the fully open position of dermatome 100.
[0087] The movement of the depth gauge in the downward direction DW is limited by contact between the lower surface 674 of the stop ring 670 and the recessed contact surface 666 of the enlarged upper head 658 of the depth adjustment knob 650. This The minimum cut depth setting DOC is shown in Figure 21 and is referred to as the fully closed position of dermatome 100. Skew spring 680 is clamped between the center body 626 of the depth gauge plate 622 and the lower end 606 of the cylindrical support the depth gauge 602 to induce the depth gauge 620 to the fully closed position.
[0088] In an exemplary embodiment, the handle arrangement 110 can be made of plastic or other material or materials known to have comparable properties and can be formed by molding and / or machining. The attachment arrangement 120, the frame body 202 and the depth gauge arrangement 600 can be manufactured from aluminum or stainless steel or other material or materials known to have comparable properties and can be formed / shaped by casting and / or machining. The rotary knife blade 300 and blade housing arrangement 400 can be manufactured from a hardenable grade of alloy steel or a hardenable grade of stainless steel, or other material or materials known to have comparable properties and can be formed / shaped by machining , forming, casting, forging, extrusion, metal injection molding and / or electrical discharge machining or other suitable process or combination of processes. Dermatome 100 operation
[0089] Figures 17-19 schematically illustrate the use of dermatome 100 of the present disclosure to excise an ST layer skin tissue in a GR donor graft region and, in particular, to obtain a thin type split-thickness skin graft wherein a depth of a layer of skin tissue being excised from the GR graft region is in the range of 0.127 mm (0.005 in) to 0.305 mm (0.012 in). Figure 17 schematically shows the initial incision in an upper SST layer or surface of the ST skin tissue with dermatome 100. Remember that the AC cut angle of the rotary knife blade 300 is approximately 30 °. When making an incision on the surface of SST skin tissue, the angle of dermatome 100 is manipulated so that a cut angle of STCA skin tissue is more superficial than the AC cut angle of knife blade 300. In one embodiment exemplary, the cutting angle of the inner wall 310 in the lower region 359 of the blade section 304 adjacent to the cutting edge 360 with respect to the SST surface of the ST skin tissue being excised is approximately 15 °. Thus, the cutting angle of STCA skin tissue (approximately 15 °) is less than the cutting angle of the AC blade. (approximately 30 °). Thus, the outer wall 418 of the blade housing 410 is not vertical, but, instead, slightly angled downward toward the ST skin tissue.
[0090] Figure 18 schematically shows the cut or excision of the ST skin tissue. As the acted dermatome 100 moves along a path path PT, the dermatome 100 produces an excised section of the EST skin tissue that flows along the inner wall 3 65 and through the central inner region 301 of the rotating knife blade 300 as shown. A longitudinal LE extension of the EST excised section, a depth or thickness of the DEST excised skin tissue must be uniform and must conform in thickness to the DOC cut depth defined by the dermatologist operator 100. When moving along the path PT, the angle of dermatome 100 is kept relatively flat, that is, the cutting angle of STCA skin tissue is approximately equal to the cutting angle of the CA rotary knife blade. The cutting angle of STCA skin tissue and the cutting angle of the CA rotary knife blade are both approximately 30 °. Advantageously, the operator only needs to keep the CP cut plane of dermatome 100 level or flat against the SST surface of the ST skin tissue as the dermatome 100 is moved along its PT path to remove a section of the skin tissue. skin EST. Thus, with dermatome 100 of the present disclosure, performing a successful excision procedure that results in a section of EST excised skin tissue having a consistent and desired depth or thickness is more objective and less dependent on the skill level of the operator.
[0091] Figure 19 schematically shows the end of the extirpation procedure, that is, the end of the ST skin tissue cut in the GR graft region with dermatome 100. As with the incision, dermatome 100 is manipulated by the operator to have a more superficial cut angle of STCA skin tissue of approximately 15 °. This cutting angle of STCA superficial skin tissue causes the blade 300 to tend to move upward through the SK skin tissue. If necessary, the operator can slightly swing dermatome 100 in a lateral to lateral motion to facilitate the rotating knife blade when cutting upward and across the surface of the ST skin tissue. When the blade 300 passes or emerges from the SST surface of the ST skin tissue, this terminates the cut or excision and determines or fixes the total longitudinal extension LE of the EST excised skin tissue section.
[0092] Figure 20 schematically illustrates the excision of a thicker layer of ST skin tissue with dermatome 100. Here, dermatome 100 is used to obtain a full-thickness skin graft from a GR donor graft region in that a depth of a DEST layer of EST skin tissue being excised from a GR donor graft region is in the range of 0.762 mm (0.030 in) to 1.092 mm (0.043 in). Second exemplary realization - dermatome operated by energy 1000
[0093] A second exemplary embodiment of a portable energy-operated dermatome of the present disclosure is schematically shown at 1000 in Figures 22-24. The energy-operated dermatome 1000 is similar in configuration and operation to the energy-operated dermatome 100, as described above, and the description of dermatome 100, as established above, is referenced and incorporated into the present with respect to dermatome 1000.
[0094] The energy-operated dermatome includes an elongated handle arrangement 1110, similar to the handle arrangement 110, and a head arrangement 1200, similar to the head arrangement 200, extending from an early or distal end 1160 of the handle arrangement 1110. Handle arrangement 1110 includes a handle 1112 and an actuator lever 1150 and extends between the distal end 1160 adjacent to the head arrangement 1200 and a proximal end 1162. A cover 1170 on the proximal end 1162 of the arrangement handle 1110 is coupled to an air hose 1180 that supplies the driving energy to the driving arrangement 1500, similar to the driving arrangement 500, of the dermatome 1000. An attachment arrangement 1120, similar to the attachment arrangement 120, reliably displays head arrangement 1200 to handle arrangement 1110.
[0095] Dermatome 1000 includes the drive arrangement 1500, similar to the drive arrangement 500, including a drive motor arrangement 1501, similar to the drive motor arrangement 501 and a gear train 1520, similar to the gear train 520 The gear train 1520, in an exemplary embodiment, comprises a pinion gear 1522, similar to pinion gear 522.
[0096] Head arrangement 1200 includes a frame body or frame housing 1202, similar to frame body 202, a rotary knife blade 1300, similar to rotary knife blade 300, a blade housing arrangement 1400, including a blade housing 1410 and a blade locking ring 1450, similar to the blade housing arrangement 400 and a depth gauge arrangement 1600, similar to the depth gauge arrangement 600. The frame body 1202 includes an attachment portion rear handle 1204 comprising a cylindrical body 1205 and an advanced interface portion 1206. The frame body 1202 includes a gearbox housing 1203 defined by a complete orifice 1209 through the frame body 1202. The gear train 1520 is supported within gearbox housing 1203. The front interface portion 1206 of the frame body 1202 includes a lower interface region 1210 that extends or changes between the portions rear attachment attachment 1204 and annular blade housing 1410 of blade housing arrangement 1400. The lower interface region 1210 includes a support generally Y-shaped 1212. The front interface portion 1206 of the frame body 1202 also includes an upper interface region 1220 that extends or changes between the rear handle attachment portion 1204 and a central cylindrical support 1602 of the depth gauge arrangement 1600. The upper interface region 122 0 includes a generally shaped rib of V 1222 that converges proceeding towards and has a vertex generally in the central cylindrical support 1602.
[0097] The depth gauge arrangement 1600 includes the central cylindrical support of the depth gauge 1602, similar to the central cylindrical support 602, which extends from the V-shaped rib 1222 of the upper interface region 1220 of the interface portion. 1202 of the frame body 1202. The depth gauge arrangement 1600 also includes a depth gauge 1620, similar to the depth gauge 620. The depth gauge 1620 includes the depth gauge rod 1640 and a depth gauge plate. 1622. The depth gauge arrangement 1600 still includes a depth adjustment button 1650 and a stop ring 1670, similar to the depth adjustment button 650 and stop ring 670.
[0098] The rotary knife blade 1300 is supported for rotation on a rotation axis R ', similar to the rotation axis R, by the blade housing arrangement 1400. The rotary knife blade 1300 includes a cutting edge 1360 that defines a CP 'cutting plane, similar to the CP cutting plane, and also includes a continuous rolling bearing structure 1370, similar to the continuous rolling bearing structure 370, which defines a rotation plane RP' of the blade 1300, similar to the cutting plane blade RP rotation 300. The blade housing arrangement 1400 includes an annular blade housing 1410, similar to blade housing 400, and a blade lock ring 450, similar to blade lock ring 1450, which is securely attached releasable to blade housing 1410 to secure and secure the rotary knife blade 1300 for rotation with respect to blade housing arrangement 1400.
[0099] As can be better seen in Figure 24, the handle arrangement 1110 extends along a longitudinal axis LA 'which is oblique or angled upwards at a handle angle HA' with respect to the cutting plane CP 'and the plane of rotation RP' of the rotary knife blade 1300 and with respect to the lower planar surface 1624 of the depth gauge plate 1622. That is, a proximal end 1162 of the handle arrangement 1110 is spaced top in an upward direction UP 'above the cutting plane CP' of the rotary knife blade 1300 or the lower planar surface 1624 of the depth gauge plate 1622 which is the distal end 1160 of the handle arrangement 1110. In dermatome 100, the handle angle was substantially 0o . In an exemplary embodiment of the dermatome 1000, the handle angle HA 'with respect to the cutting plane CP' or rotation plane RP 'of the rotary knife blade is in a range of 10 ° - 20 ° and, more particularly, in a exemplary embodiment, the handle angle HA 'can be approximately 15 °. The HA 'handle angle advantageously provides ease of operation and release for the operator's fingers. Remember that with dermatomes 100, 1000 of the present disclosure, in the removal of a layer of ST skin tissue, the operator generally holds the CP 'cut plane of the dermatome 1000 level or flat against the ST skin surface of ST skin as the dermatome 1000 is moved along its PT travel path. The HA 'upward angle of the handle arrangement 1110 of the dermatome 1000 makes it easy to keep the cutting plane CP' of the head arrangement of the dermatome 1200 flush or flat against the SST surface of the ST skin tissue during an excision procedure.
[0100] The rear handle attachment portion 1204 of the frame body 1202 of the dermatome 1000 is slightly different than the corresponding rear handle attachment portion 204 of the frame body 202 of the dermatome 100. To match the oblique angle or angled upwards handle HA 'of the handle arrangement 1100, the rear handle attachment portion 1204 is also angled upward to match the handle angle of the handle arrangement 1100. This is best seen in Figure 24. similarly, the gear train 1520 of the head arrangement 1200 is modified accordingly to account for the different contact angle between the pinion gear 1522 and the set of gear teeth of the rotary knife blade 1300.
[0101] Another difference between dermatomes 100, 1000 involves an axial length of the respective central cylindrical supports of the depth gauge 602, 1602. To provide additional laterally stability and accuracy to the depth gauge plate 1622, in the dermatome 1000, a length axial AL 'was slightly increased. Remember that the axial length AL of cylindrical support 602 of dermatome 100, in an exemplary embodiment, was approximately 26.67 mm (1.05 inch), while the overall axial length of cylindrical support 602 extending between the upper end 604 of cylindrical support 602 and lower end 606 of cylindrical support 602 was approximately 31.75 mm (1.25 in). In an exemplary embodiment of dermatome 100, the axial length AL' of the cylindrical support is approximately 33.02 mm (1.30 in), while the general axial length of the cylindrical support 1602 between the upper and lower ends is approximately 38, 10 mm (1.50 in).
[0102] As used herein, the terms of orientation and / or direction, such as, front, rear, forward, rear, distal, proximal, distally, proximally, top, bottom, inward, outward, horizontally, horizontally, vertically, vertically, axially, radially, longitudinally, axially, radially, longitudinally, etc., are provided for convenience and generally refer to the orientation shown in the Figures and / or discussed in the Detailed Description. Such guidance / direction terms are not intended to limit the scope of the present disclosure, this application and / or the invention or inventions described therein, and / or any of the claims attached hereto. In addition, as used herein, the terms understand, understand and understanding are obtained to specify the presence of the declared resources, elements, integers, steps or components, but do not prevent the presence or addition of one or more other resources, elements, numbers integers, steps or components.
[0103] What has been described above are the examples of the present invention. It is clearly not possible to describe every conceivable combination of components or methodologies for the purpose of describing the present invention, but one of ordinary skill in the art will recognize that many additional combinations and permutations of the present invention are possible. Correspondingly, the present invention is intended to cover all such changes, modifications and variations that are within the spirit and scope of the appended claims.

权利要求:
Claims (12)
[0001]
1. Head arrangement, for an energy-operated dermatome (100), said head arrangement (200) comprising: - a frame body (202), - a blade housing arrangement (400), - a knife blade annular swivel (300) supported for rotation on a geometric axis of rotation (R) by the blade housing arrangement (400), the rotary knife blade (300) including an inner wall (365) defining an inner region (301) of the rotary knife blade (300) and having a cutting edge (360) at one end (368) of the rotary knife blade (300) defining a cutting plane (CP) orthogonal to the geometric axis of rotation (R) of the blade rotating knife (300), and - a depth gauge arrangement (600) including a depth gauge holder (602) and a depth gauge (620) including a depth gauge shaft (640) and a gauge plate depth (622) extending radially out of the depth gauge axis (640), the axis of the depth gauge depth gauge (640) supported by the depth gauge holder (602) for axial movement of the depth gauge (620) along the geometric axis of rotation (R) of the rotary knife blade (300), the axis of the depth gauge depth (640) being concentric with the geometric axis of rotation (R) of the rotary knife blade (300), the depth gauge plate (622) extending into the inner region (301) of the rotary knife blade (300) and the depth gauge support (602) attached to and extending from the frame body (202), the depth gauge plate (622) being disk-shaped, characterized by the fact that the depth gauge plate (622) include an annular margin (628) having a flat bottom surface (624).
[0002]
2. Head arrangement according to claim 1, characterized in that the rotating knife blade (300) includes a continuous annular roller bearing strip (372) that supports the rotating knife blade (300) for rotation with respect to to the blade housing arrangement (400) and defines a portion of an outer peripheral surface of the rotary knife blade (300), the annular continuous rolling bearing strip (372) comprising a plurality of rotating bearings supported (376) in spaced relation in a flexible separating cage (378).
[0003]
3. Head arrangement according to claim 2, characterized in that the continuous annular roller bearing strip (372) is seated on a bearing track (320) formed on an external wall of a body section of the blade. rotating knife (300).
[0004]
4. Head arrangement according to any one of claims 1 to 3, characterized in that the depth gauge plate (622) includes an outer peripheral surface (632), the flat bottom surface (624) and the surface outer peripheral (632) defining a lower edge region (634), an axial distance between the lower edge region (634) and the cutting plane (CP) of the rotating knife blade (300) determining a cutting depth of the arrangement head (200).
[0005]
Head arrangement according to any one of claims 1 to 4, characterized in that the depth gauge arrangement (600) still includes a depth adjustment knob (650) supported by the depth gauge holder (602 ), the rotation of the depth adjustment knob (650) changing an axial position of the depth gauge plate (622).
[0006]
6. Head arrangement according to any one of claims 1 to 5, characterized in that the depth gauge holder (600) is attached to and extends from an upper interface region (220) of the body of frame (202), the upper interface region (220) comprising a V-shaped rib (222) converging towards the depth gauge support (602).
[0007]
7. Head arrangement according to any one of claims 1 to 6, characterized in that the blade housing arrangement (400) includes an annular blade housing (410) and a blade lock ring (450) removably attached to the annular blade housing (410) to secure the rotary knife blade (300) to the blade housing arrangement (400).
[0008]
8. Head arrangement according to claim 7, characterized in that the blade housing arrangement (410) is attached to and extends from the frame body (202).
[0009]
9. Head arrangement according to claim 7, characterized in that the blade housing arrangement (410) includes a bearing track (470) which is fitted by a continuous rolling bearing structure of the rotating knife blade ( 300) to rotatively support the rotary knife blade (300) with respect to the blade housing arrangement (400), the bearing track (470) of the blade housing arrangement (400) comprising a first bearing surface ( 420) defined by an inner wall (416) of the annular blade housing (410) and a second bearing surface (458) defined by an inner wall (456) of the blade lock ring (450).
[0010]
10. Head arrangement according to any one of claims 1 to 9, characterized in that a gear train (520) is supported in a through hole of the frame body (202).
[0011]
11. Head arrangement according to any one of claims 1 to 10, characterized in that the frame body (202) includes a rear handle attachment portion (204) that is inclined upwards with respect to the plane (CP) of the rotating knife blade (300).
[0012]
12. Energy-operated dermatome, characterized by the fact that it comprises: - a handle arrangement (110) and a head arrangement (200), as defined in any of claims 1 to 11, removably coupled to the handle arrangement (110).

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同族专利:

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公开号 | 公开日

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EP2892699A4|2016-05-25|

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US20140074118A1|2014-03-13|

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CA2883924C|2019-10-08|

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EP2892699B1|2020-04-01|

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CA2883924A1|2014-03-13|

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US9592076B2|2017-03-14|

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BR112015005025A2|2017-07-04|

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WO2014039601A1|2014-03-13|

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AU2013312723B2|2017-04-13|

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AU2013312723A1|2015-03-19|

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法律状态:
2018-11-21| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|

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2019-12-03| B06U| Preliminary requirement: requests with searches performed by other patent offices: suspension of the patent application procedure|

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2020-07-14| B09A| Decision: intention to grant|

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2020-11-17| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 05/09/2013, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US13/606,836|US9592076B2|2012-09-07|2012-09-07|Power operated dermatome with rotary knife blade|

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US13/606,836|2012-09-07|

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PCT/US2013/058133|WO2014039601A1|2012-09-07|2013-09-05|Power operated dermatome with rotary knife blade|

---